Fire Protection and the Machinery Directive for Goods Lifts

During the planning and implementation of goods lifts, building regulations and the Machinery Directive come into direct interaction. Both sets of regulations pursue different protection objectives — particularly in the area of lift access doors.

While building regulations primarily govern the fire protection of buildings, the Machinery Directive focuses on the functional safety of the lift system. In practice, this often results in requirements that are difficult to implement using standard solutions.

Standards and Regulations in Conflict

The requirements described arise from the interaction of various standards and regulations — and in practical implementation, conflicting objectives can occur.

These regulations include, among others:

  • State Building Regulations (LBO)
  • Model Building Code (MBO)
  • EN 13501 – Classification of construction products and building elements according to their fire behaviour
  • Machinery Directive 2006/42/EC
  • EN ISO 13849-1 – Safety-related parts of control systems (Performance Level)

Depending on the federal state, building type, and intended use of the building, these requirements may be weighted differently, often making project-specific solutions necessary.

Fire Protection in Goods Lifts

Connection Between Fire Compartments

A goods lift often connects multiple structurally separated areas within a building. As a result, connections are created between different fire compartments, which must be taken into account in the fire protection concept.

As a general principle, the lift shaft is assigned to a defined fire compartment. Openings to adjacent fire compartments must therefore be appropriately protected. Typical solutions include fire-resistant or fire-rated closures such as T90 fire doors.

Implications for Access Doors

The access doors at the lift landings therefore perform a critical fire protection function. Even minor modifications — such as the addition of extra components — can affect the regulatory approval of the fire door or, in the worst case, invalidate its certification.

Safety Technology from the Perspective of the Machinery Directive

Requirements for Access Doors

From the perspective of the Machinery Directive, goods lifts are classified as machines. This results in several requirements for the access doors, including:

  • Access doors must remain securely locked as long as a hazard exists.
  • The locking mechanism must be monitored electromechanically.
  • The safety function must achieve a defined Performance Level (PL) in accordance with EN ISO 13849-1.

Typical Components

Suitable safety interlocks and locking systems are available from various manufacturers, including:

  • Schmersal
  • Bernstein
  • Euchner

These components are designed for machine safety applications, but they are not automatically approved for use on certified fire-rated doors.

The Technical and Regulatory Conflict

In practice, a fundamental conflict often arises between fire protection requirements and machine safety.

Standard door locks supplied by fire door manufacturers frequently do not meet the safety-related requirements of the Machinery Directive, particularly with regard to the required Performance Level (PL). Conversely, retrofitting additional safety interlocks to a fire-rated door may affect or even invalidate the door’s regulatory approval.

As a result, standard solutions are often unable to satisfy both fire protection and Machinery Directive requirements at the same time. This frequently leads to custom-built solutions, increased coordination efforts between all parties involved, and potential delays during inspection and approval processes.

Practical Solution Approaches

To meet the different requirements simultaneously, various solution concepts have become established in practice.

Solution 1: Specialised Door Systems

One possible approach is the use of specially developed door systems that are tested and approved for both fire protection and machine safety requirements.

Solution 2: The Vestibule as a Planning Concept

Basic Principle: Separation of Protection Objectives
A vestibule between the building and the lift shaft enables a clear functional separation between fire protection and machine safety.

The vestibule is assigned to the same fire compartment as the lift shaft. This creates two clearly defined door situations with different functions.

Door to the Lift Shaft
The door to the lift shaft is designed as a lift door and equipped with a safety interlock in accordance with the Machinery Directive. This allows the required Performance Level according to EN ISO 13849-1 to be reliably achieved.

Door to the Building
The door to the building performs the fire protection function. It can therefore be designed as a conventional fire-rated door without additional machine-specific locking mechanisms. As a result, the regulatory approval of the fire door remains unaffected.

Advantages of the Vestibule Concept

  • Clear separation of protection objectives
  • Legally reliable and comprehensible solution
  • Use of standardised components
  • Reduced coordination effort with door manufacturers
  • Cost advantages compared to custom solutions
  • High acceptance among inspectors, experts, and authorities

Disadvantages and Limitations

  • Additional space required at the lift landings
  • Increased planning effort during early project phases
  • Not feasible in every existing building

Conclusion

Particularly in buildings with complex technical and regulatory requirements, the vestibule concept can help reconcile technical, legal, and economic considerations.

It is a proven and well-established planning concept for goods lifts in fire protection–relevant buildings. By clearly separating building regulation requirements from Machinery Directive requirements, conflicts can be avoided, coordination processes simplified, and economic advantages achieved.

The most suitable solution ultimately depends on the specific building type, intended use, and available space. In many projects, however, the vestibule concept offers significant advantages in terms of planning reliability and practical feasibility.


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